Magnet Manufacturing Engineer

Starforge

Other Engineering · Full-time

Garching, Germany

Posted on Oct 12, 2026

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Munich, Garching · Full-time · On-site

About Starforge

Starforge is on a mission to make fusion energy a practical utility by factory-manufacturing modular, fleet-deployable fusion reactors. We are fusion's Henry Ford moment.

Our first reactor product line, Unit One, is a 250 MWe spherical tokamak, built from demountable high-temperature superconducting magnets and designed in modular blocks so that every component can be factory-manufactured as well as replaced on site.

Our team comes from the Max Planck Institute for Plasma Physics, MIT, Commonwealth Fusion Systems, Tokamak Energy, KIT, Lilium, and GE.

Come and join us in building the future.

Build Unit One's magnets as our Manufacturing Engineer, Magnets

Manufacturing a high-temperature superconducting (HTS) magnet is a delicate and multidisciplinary process. Long lengths of thin HTS tape need to be wound into shape under controlled tension and positioning, insulated, constrained, and joined without damaging a conductor that is sensitive to bending, strain and heat. We are building our first winding capability now, and every coil we make teaches us how the next hundred should be made. This is your chance to build the process that turns superconducting tape into fusion magnets and then carry it into a factory.

You will be our first magnet manufacturing engineer, owning the magnet manufacturing process and machinery, taking all input materials and turning them into prototype and production superconducting magnets. You will report to the Head of Magnets, and work closely with our magnet design and mechanical engineers, our lab technicians, and external manufacturing partners.

What you'll do

Develop the winding, joining and fixation processes, from test coils to full magnets

Own our first magnet winding equipment: specify, commission, and run it

Design and procure the tooling, fixtures and process equipment around the winding line

Lead the hands-on work on our first coil builds, coordinating people, parts and schedule

Oversee any third-party manufacturing: find, qualify and steer suppliers for machined parts, coil components and processes

Build quality into every step: understand and control process physics, input variables, and capture output characteristics to ensure as-built product matches design intent

Carry what we learn into design for manufacture and the path to factory production together with the magnet designers

What we're looking for

Degree in mechanical, mechatronics, manufacturing or materials engineering, or equivalent experience

At least 5 years of direct experience in an industrial or laboratory environment with real equipment, taking a manufacturing process from laboratory trials to full-size builds

Hands-on winding of strip, wire or tape, for example coils, motors, transformers, cables or composites

Experience developing equipment specifications and working with equipment suppliers to deliver hardware

Working German for equipment supplier conversations

Comfortable making decisions with incomplete information and documenting the reasoning, in clear written and spoken English Bonus points:

HTS-specific experience with machine-driven winding processes

Experience with soldering, vacuum impregnation or epoxy potting as part of a production process

Deep experience in automated web, wire, or strip placement machine build, commissioning, qualification

Practical knowledge of machinery safety and CE conformity, including EN ISO 12100, EN 60204-1 and EN ISO 13849

Prior experience in a regulated industry such as aerospace, medical devices, or nuclear

Experience with machine controls programming and equipment modification

What we offer

Ownership of the magnet system manufacturing stack and a chance to shape how the company does magnet manufacturing

Makerspace membership paid by the company

Office and lab in Munich and Garching

We welcome applications from senior and mid-career engineers, and from people moving into fusion from electric motors, transformers, cables, composites, aerospace, medical, or any other relevant engineering field. If you meet the must-haves and the work excites you, apply.

How to apply

Send your CV and a short note on one manufacturing process you developed or scaled, and what you would do differently today, via this form.